Tuesday, October 2, 2012

How Light Emitting Diodes (LED) Work



Light emitting diodes, commonly called LEDs, are real unsung heroes in the electronics world. They do dozens of different jobs and are found in all kinds of devices. Among other things, they form numbers on digital clocks, transmit information from remote controls, light up watches and tell you when your appliances are turned on. Collected together, they can form images on a jumbo television screen or illuminate a traffic light.

Basically, LEDs are just tiny light bulbs that fit easily into an electrical circuit. But unlike ordinary incandescent bulbs, they don't have a filament that will burn out, and they don't get especially hot. They are illuminated solely by the movement of electrons in a semiconductor material, and they last just as long as a standard transistor. The lifespan of an LED surpasses the short life of an incandescent bulb by thousands of hours. Tiny LEDs are already replacing the tubes that light up LCD HDTVs to make dramatically thinner televisions.



What is a Diode?

 At the junction, free electrons from the N-type material fill holes from the P-type material. This creates an insulating layer in the middle of the diode called the depletion zone.


 When the negative end of the circuit is hooked up to the N-type layer and the positive end is hooked up to P-type layer, electrons and holes start moving and the depletion zone disappears.


When the positive end of the circuit is hooked up to the N-type layer and the negative end is hooked up to the P-type layer, free electrons collect on one end of the diode and holes collect on the other. The depletion zone gets bigger.

A diode is the simplest sort of semiconductor device. Broadly speaking, a semiconductor is a material with a varying ability to conduct electrical current. Most semiconductors are made of a poor conductor that has had impurities (atoms of another material) added to it. The process of adding impurities is called doping.
In the case of LEDs, the conductor material is typically aluminum-gallium-arsenide (AlGaAs). In pure aluminum-gallium-arsenide, all of the atoms bond perfectly to their neighbors, leaving no free electrons (negatively charged particles) to conduct electric current. In doped material, additional atoms change the balance, either adding free electrons or creating holes where electrons can go. Either of these alterations make the material more conductive.

A semiconductor with extra electrons is called N-type material, since it has extra negatively charged particles. In N-type material, free electrons move from a negatively charged area to a positively charged area.

A semiconductor with extra holes is called P-type material, since it effectively has extra positively charged particles. Electrons can jump from hole to hole, moving from a negatively charged area to a positively charged area. As a result, the holes themselves appear to move from a positively charged area to a negatively charged area.

A diode consists of a section of N-type material bonded to a section of P-type material, with electrodes on each end. This arrangement conducts electricity in only one direction. When no voltage is applied to the diode, electrons from the N-type material fill holes from the P-type material along the junction between the layers, forming a depletion zone. In a depletion zone, the semiconductor material is returned to its original insulating state -- all of the holes are filled, so there are no free electrons or empty spaces for electrons, and charge can't flow.

To get rid of the depletion zone, you have to get electrons moving from the N-type area to the P-type area and holes moving in the reverse direction. To do this, you connect the N-type side of the diode to the negative end of a circuit and the P-type side to the positive end. The free electrons in the N-type material are repelled by the negative electrode and drawn to the positive electrode. The holes in the P-type material move the other way. When the voltage difference between the electrodes is high enough, the electrons in the depletion zone are boosted out of their holes and begin moving freely again. The depletion zone disappears, and charge moves across the diode.

If you try to run current the other way, with the P-type side connected to the negative end of the circuit and the N-type side connected to the positive end, current will not flow. The negative electrons in the N-type material are attracted to the positive electrode. The positive holes in the P-type material are attracted to the negative electrode. No current flows across the junction because the holes and the electrons are each moving in the wrong direction. The depletion zone increases. 

The interaction between electrons and holes in this setup has an interesting side effect -- it generates light!

How Can a Diode Produce Light?

Light is a form of energy that can be released by an atom. It is made up of many small particle-like packets that have energy and momentum but no mass. These particles, called photons, are the most basic units of light.

Photons are released as a result of moving electrons. In an atom, electrons move in orbitals around the nucleus. Electrons in different orbitals have different amounts of energy. Generally speaking, electrons with greater energy move in orbitals farther away from the nucleus.
For an electron to jump from a lower orbital to a higher orbital, something has to boost its energy level. Conversely, an electron releases energy when it drops from a higher orbital to a lower one. This energy is released in the form of a photon. A greater energy drop releases a higher-energy photon, which is characterized by a higher frequency

free electrons moving across a diode can fall into empty holes from the P-type layer. This involves a drop from the conduction band to a lower orbital, so the electrons release energy in the form of photons. This happens in any diode, but you can only see the photons when the diode is composed of certain material. The atoms in a standard silicon diode, for example, are arranged in such a way that the electron drops a relatively short distance. As a result, the photon's frequency is so low that it is invisible to the human eye -- it is in the infrared portion of the light spectrum. This isn't necessarily a bad thing, of course: Infrared LEDs are ideal for remote controls, among other things.

Visible light-emitting diodes (VLEDs), such as the ones that light up numbers in a digital clock, are made of materials characterized by a wider gap between the conduction band and the lower orbitals. The size of the gap determines the frequency of the photon -- in other words, it determines the color of the light. While LEDs are used in everything from remote controls to the digital displays on electronics, visible LEDs are growing in popularity and use thanks to their long lifetimes and miniature size. Depending on the materials used in LEDs, they can be built to shine in infrared, ultraviolet, and all the colors of the visible spectrum in between.

LED Advantages

The interior of a LED is actually quite simple, which is one of the reasons this technology is so versatile.

While all diodes release light, most don't do it very effectively. In an ordinary diode, the semiconductormaterial itself ends up absorbing a lot of the light energy.
 LEDs are specially constructed to release a large number of photons outward. Additionally, they are housed in a plastic bulb that concentrates the light in a particular direction. As you can see in the diagram, most of the light from the diode bounces off the sides of the bulb, traveling on through the rounded end.

LEDs have several advantages over conventional incandescent lamps. For one thing, they don't have a filament that will burn out, so they last much longer. Additionally, their small plastic bulb makes them a lot more durable. They also fit more easily into modern electronic circuits.

But the main advantage is efficiency. In conventional incandescent bulbs, the light-production process involves generating a lot of heat (the filament must be warmed). This is completely wasted energy, unless you're using the lamp as a heater, because a huge portion of the available electricity isn't going toward producing visible light. LEDs generate very little heat, relatively speaking. A much higher percentage of the electrical power is going directly to generating light, which cuts down on the electricity demands considerably.

Per-watt, LEDs output more lumens of light than regular incandescent bulbs. Light emitting diodes have a higher luminous efficacy (how efficiently electricity is converted to visible light) than incandescents -- for example, Sewell's EvoLux LED bulb produces 76.9 lumens per watt compared to an incandescent bulb's 17 lm/W]. And they last: LEDs can have lifetimes of 50,000 hours or more
 
Up until recently, LEDs were too expensive to use for most lighting applications because they're built around advanced semiconductor material. The price of semiconductor devices has plummeted since the year 2000, however, making LEDs a more cost-effective lighting option for a wide range of situations. While they may be more expensive than incandescent lights up front, their lower cost in the long run can make them a better buy. Several companies have begun selling LED light bulbs designed to compete with incandescent and compact fluorescents that promise to deliver long lives of bright light and amazing energy efficiency.

LED Light Bulbs vs. Incandescents and Fluorescents 

LED lighting fixtures like this one may eventually replace incandescent bulbs entirely, but their higher initial cost is still a barrier for most households.

For decades, 100-watt incandescent light bulbs have lit up hallways and bedrooms; 60-watt incandescents have shone softer light from reading lamps and closets. But incandescent lights have some problems. They're inefficient, wasting lots of energy as heat, and have shorter lifespans than fluorescent lamps. Recently, compact fluorescent (CFL) bulbs have become popular alternatives to incandescent bulbs thanks to lower power consumption. Where incandescent lights last an average of around 1,000 hours, CFLs can last 8,000 hours. Unfortunately, CFLs contain toxic mercury that makes them potentially hazardous and a pain to dispose of

Enter the LED light bulb. LEDs offer the advantages of CFLs -- lower power consumption and longer lifetimes -- without the downside of toxic mercury. For example, a 60-watt incandescent light bulb draws more than $300 worth of electricity per year and provides about 800 lumens of light; an equivalent compact fluorescent uses less than 15 watts and costs only about $75 of electricity per year. LED bulbs are even better, drawing less than 8 watts of power, costing about $30 per year, and lasting 50,000 hours or longer . There are only 8,760 hours in a whole year -- imagine how long an LED bulb would last in the average home!

That makes LEDs sound pretty great -- and they are -- but there's a reason incandescent and compact fluorescent bulbs are still around. LED bulbs present a high up-front cost compared to other bulbs. Incandescent bulbs sell in packages for only a few bucks. As of mid-2011, Sewell's EvoLux LED bulbs sold for more than $70 apiece! However, because of their longer life spans and dramatically lower power usage, LED bulbs make up for the high barrier of entry. Since there's no toxic mercury in an LED, they're also easier and cheaper to dispose of than CFLs. And since LEDs can be built to light up in a variety of colors, they don't need filters like other bulbs.

LED lighting obviously isn't perfect yet. In addition to the high cost barrier, LEDs are vulnerable to high temperatures. If LED circuitry gets too hot, more current will pass through the junction mentioned earlier in this article. When too much current courses through the junction, it will cause irreversible burn-out often called LED meltdown
 
LEDs and fluorescents put off "cool" or bluish light compared to the "warm," yellowish light typical of incandescent bulbs. The difference in lighting types can take some adjustment, but LEDs obviously offer numerous advantages over incandescents. LEDs are even easy to dim and are perfect for encouraging plant growth, since they efficiently put off tons of light without producing heat that could potentially be damaging to plant life.

LED TVs and the Future of Light Emitting Diodes

LEDs have come a long way since the early days of lighting up digital clock faces. In the 2000s, LCD TVs took over the high definition market and represented a huge step over old standard definition CRT televisions. LCD displays were even a major step above HD rear-projection sets that weighed well over 100 pounds ( 45.4 kilos). Now LEDs are poised to make a similar jump. While LCDs are far thinner and lighter than massive rear-projection sets, they still use cold cathode fluorescent tubes to project a white light onto the pixels that make up the screen. Those add weight and thickness to the television set. LEDs solve both problems.

Have you ever seen a a gigantic flatscreen TV barely an inch thick? If you have, you've seen an LED television. Here's where the acronyms get a bit confusing: those LED TVs are still LCD TVs, because the screens themselves are comprised of liquid crystals. Technically, they're LED-backlit LCD TVs. Instead of fluorescent tubes, LEDs shine light from behind the screen, illuminating the pixels to create an image. Due to the small size and low power consumption of LEDs, LED-backlit TVs are far thinner than regular LCD sets and are also more energy efficient. They can also provide a wider color gamut, producing more vivid pictures.

Because LED TVs are still in their infancy, several different types of LED-blacklit sets are on the market -- and not all LED TVs are created equal. Many sets use white LED edge lighting to shine light across the display.

The only real advantage afforded by these sets is thinness. RGB LED-backlit sets, on the other hand, provide improved color. Some configurations even allow for a technique called local dimming, where LEDs in different parts of the display can be brightened or dimmed independently to create a more dynamic picture
And that highlights one more great advantage of LEDs over compact fluorescent lights:

 Because the LEDs can actually be instantly toggled on and off, they produce awesome black levels in dark scenes. Since the white fluorescent lamps have to remain on during TV use, some light tends to bleed through and lighten the picture in dark scenes.




How OLEDs Work



OLEDs are solid-state devices composed of thin films of organic molecules that create light with the application of electricity. OLEDs can provide brighter, crisper displays on electronic devices and use less power than conventional light-emitting diodes (LEDs) or liquid crystal displays (LCDs) used today.
OLED Components
Like an LED, an OLED is a solid-state semiconductor device that is 100 to 500 nanometers thick or about 200 times smaller than a human hair. OLEDs can have either two layers or three layers of organic material; in the latter design, the third layer helps transport electrons from the cathode to the emissive layer. In this article, we'll be focusing on the two-layer design.





An OLED consists of the following parts:
Substrate (clear plastic, glass, foil) - The substrate supports the OLED.
Anode (transparent) - The anode removes electrons (adds electron "holes") when a current flows through the device.
Organic layers - These layers are made of organic molecules or polymers.
Conducting layer - This layer is made of organic plastic molecules that transport "holes" from the anode. One conducting polymer used in OLEDs is polyaniline.
Emissive layer - This layer is made of organic plastic molecules (different ones from the conducting layer) that transport electrons from the cathode; this is where light is made. One polymer used in the emissive layer is polyfluorene.
Cathode (may or may not be transparent depending on the type of OLED) - The cathode injects electrons when a current flows through the device.
The biggest part of manufacturing OLEDs is applying the organic layers to the substrate. This can be done in three ways:
  • Vacuum deposition or vacuum thermal evaporation (VTE) - In a vacuum chamber, the organic molecules are gently heated (evaporated) and allowed to condense as thin films onto cooled substrates. This process is expensive and inefficient.
  • Organic vapor phase deposition (OVPD) - In a low-pressure, hot-walled reactor chamber, a carrier gas transports evaporated organic molecules onto cooled substrates, where they condense into thin films. Using a carrier gas increases the efficiency and reduces the cost of making OLEDs.
  • Inkjet printing - With inkjet technology, OLEDs are sprayed onto substrates just like inks are sprayed onto paper during printing. Inkjet technology greatly reduces the cost of OLED manufacturing and allows OLEDs to be printed onto very large films for large displays like 80-inch TV screens or electronic billboards.
How do OLEDs Emit Light?
OLEDs emit light in a similar manner to LEDs, through a process called electrophosphorescence.
The process is as follows:
  1. The battery or power supply of the device containing the OLED applies a voltage across the OLED.
  2. An electrical current flows from the cathode to the anode through the organic layers (an electrical current is a flow of electrons). The cathode gives electrons to the emissive layer of organic molecules. The anode removes electrons from the conductive layer of organic molecules. (This is the equivalent to giving electron holes to the conductive layer.)
  3. At the boundary between the emissive and the conductive layers, electrons find electron holes. When an electron finds an electron hole, the electron fills the hole (it falls into an energy level of the atom that's missing an electron). When this happens, the electron gives up energy in the form of a photon of light (see How Light Works).
  4. The OLED emits light.
  5. The color of the light depends on the type of organic molecule in the emissive layer. Manufacturers place several types of organic films on the same OLED to make color displays.
  6. The intensity or brightness of the light depends on the amount of electrical current applied: the more current, the brighter the light.

Types of OLEDs: Passive and Active Matrix
There are several types of OLEDs:
  • Passive-matrix OLED
  • Active-matrix OLED
  • Transparent OLED
  • Top-emitting OLED
  • Foldable OLED
  • White OLED
Each type has different uses. In the following sections, we'll discuss each type of OLED. Let's start with passive-matrix and active-matrix OLEDs. 

Passive-matrix OLED (PMOLED)
PMOLEDs have strips of cathode, organic layers and strips of anode. The anode strips are arranged perpendicular to the cathode strips. The intersections of the cathode and anode make up the pixels where light is emitted. External circuitry applies current to selected strips of anode and cathode, determining which pixels get turned on and which pixels remain off. Again, the brightness of each pixel is proportional to the amount of applied current.

 

PMOLEDs are easy to make, but they consume more power than other types of OLED, mainly due to the power needed for the external circuitry. PMOLEDs are most efficient for text and icons and are best suited for small screens (2- to 3-inch diagonal) such as those you find in cell phones, PDAs and MP3 players. Even with the external circuitry, passive-matrix OLEDs consume less battery power than the LCDs that currently power these devices.

Active-matrix OLED (AMOLED)
AMOLEDs have full layers of cathode, organic molecules and anode, but the anode layer overlays a thin film transistor (TFT) array that forms a matrix. The TFT array itself is the circuitry that determines which pixels get turned on to form an image.

 
AMOLEDs consume less power than PMOLEDs because the TFT array requires less power than external circuitry, so they are efficient for large displays. AMOLEDs also have faster refresh rates suitable for video. The best uses for AMOLEDs are computer monitors, large-screen TVs and electronic signs or billboards.


Types of OLEDs: Transparent, Top-emitting, Foldable and White
Transparent OLED
Transparent OLEDs have only transparent components (substrate, cathode and anode) and, when turned off, are up to 85 percent as transparent as their substrate. When a transparent OLED display is turned on, it allows light to pass in both directions. A transparent OLED display can be either active- or passive-matrix. This technology can be used for heads-up displays.
 


Top-emitting OLED
Top-emitting OLEDs have a substrate that is either opaque or reflective. They are best suited to active-matrix design. Manufacturers may use top-emitting OLED displays in
smart cards.
 

Foldable OLED
Foldable OLEDs have substrates made of very flexible metallic foils or plastics. Foldable OLEDs are very lightweight and durable. Their use in devices such as cell phones and PDAs can reduce breakage, a major cause for return or repair. Potentially, foldable OLED displays can be attached to fabrics to create "smart" clothing, such as outdoor survival clothing with an integrated computer chip, cell phone, GPS receiver and OLED display sewn into it.

White OLED
White OLEDs emit white light that is brighter, more uniform and more energy efficient than that emitted by fluorescent lights. White OLEDs also have the true-color qualities of incandescent lighting. Because OLEDs can be made in large sheets, they can replace fluorescent lights that are currently used in homes and buildings. Their use could potentially reduce energy costs for lighting.
OLED Advantages and Disadvantages
The LCD is currently the display of choice in small devices and is also popular in large-screen TVs. Regular LEDs often form the digits on digital clocks and other electronic devices. OLEDs offer many advantages over both LCDs and LEDs:
  • The plastic, organic layers of an OLED are thinner, lighter and more flexible than the crystalline layers in an LED or LCD.
  • Because the light-emitting layers of an OLED are lighter, the substrate of an OLED can be flexible instead of rigid. OLED substrates can be plastic rather than the glass used for LEDs and LCDs.
  • OLEDs are brighter than LEDs. Because the organic layers of an OLED are much thinner than the corresponding inorganic crystal layers of an LED, the conductive and emissive layers of an OLED can be multi-layered. Also, LEDs and LCDs require glass for support, and glass absorbs some light. OLEDs do not require glass.
  • OLEDs do not require backlighting like LCDs (see How LCDs Work). LCDs work by selectively blocking areas of the backlight to make the images that you see, while OLEDs generate light themselves. Because OLEDs do not require backlighting, they consume much less power than LCDs (most of the LCD power goes to the backlighting). This is especially important for battery-operated devices such as cell phones.
  • OLEDs are easier to produce and can be made to larger sizes. Because OLEDs are essentially plastics, they can be made into large, thin sheets. It is much more difficult to grow and lay down so many liquid crystals.
  • OLEDs have large fields of view, about 170 degrees. Because LCDs work by blocking light, they have an inherent viewing obstacle from certain angles. OLEDs produce their own light, so they have a much wider viewing range.
Problems with OLED
OLED seems to be the perfect technology for all types of displays, but it also has some problems:
  • Lifetime - While red and green OLED films have longer lifetimes (46,000 to 230,000 hours), blue organics currently have much shorter lifetimes (up to around 14,000 hours[source: OLED-Info.com]).
  • Manufacturing - Manufacturing processes are expensive right now.
  • Water - Water can easily damage OLEDs.


Current and Future OLED Applications
Currently, OLEDs are used in small-screen devices such as cell phones, PDAs and digital cameras. In September 2004, Sony Corporation announced that it was beginning mass production of OLED screens for its CLIE PEG-VZ90 model of personal-entertainment handhelds.


OLED display for Sony Clie
Kodak was the first to release a digital camera with an OLED display in March 2003, the EasyShare LS633 



Kodak LS633 EasyShare with OLED display
Several companies have already built prototype computer monitors and large-screen TVs that use OLED technology. In May 2005, Samsung Electronics announced that it had developed a prototype 40-inch, OLED-based, ultra-slim TV, the first of its size [source: Kanellos]. And in October 2007, Sony announced that it would be the first to market with an OLED television. The XEL-1 will be available in December 2007 for customers in Japan. It lists for 200,000 Yen -- or about $1,700 U.S.



The Sony 11-inch XEL-1 OLED TV.
Research and development in the field of OLEDs is proceeding rapidly and may lead to future applications in heads-up displays, automotive dashboards, billboard-type displays, home and office lighting and flexible displays. Because OLEDs refresh faster than LCDs -- almost 1,000 times faster -- a device with an OLED display could change information almost in real time. Video images could be much more realistic and constantly updated. The newspaper of the future might be an OLED display that refreshes with breaking news (think "Minority Report") -- and like a regular newspaper, you could fold it up when you're done reading it and stick it in your backpack or briefcase.

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